概述

  鉛酸蓄(xu)電(dian)(dian)(dian)(dian)池由于(yu)其制造成本低、容(rong)量大(da)(da)(da)(da)、價格低廉(lian)，而且，由于(yu)其在替代其他能源方面的(de)(de)作用(yong)(yong)而得到了廣泛的(de)(de)使(shi)用(yong)(yong)，具有廣闊(kuo)的(de)(de)發(fa)展前景。但是，若生產和(he)使(shi)用(yong)(yong)不當(dang)，其壽命(ming)將(jiang)大(da)(da)(da)(da)大(da)(da)(da)(da)縮短。影響(xiang)鉛酸蓄(xu)電(dian)(dian)(dian)(dian)池壽命(ming)的(de)(de)因素很多(duo)，而采用(yong)(yong)正確的(de)(de)充電(dian)(dian)(dian)(dian)方式，能有效延(yan)長(chang)蓄(xu)電(dian)(dian)(dian)(dian)池的(de)(de)使(shi)用(yong)(yong)壽命(ming)。研(yan)究(jiu)發(fa)現(xian)：電(dian)(dian)(dian)(dian)池在生產和(he)使(shi)用(yong)(yong)過程中，充電(dian)(dian)(dian)(dian)工(gong)藝對電(dian)(dian)(dian)(dian)池壽命(ming)影響(xiang)最大(da)(da)(da)(da)。也就是說，絕大(da)(da)(da)(da)多(duo)數的(de)(de)蓄(xu)電(dian)(dian)(dian)(dian)池在生產時已經(jing)決定了它的(de)(de)使(shi)用(yong)(yong)壽命(ming)。基(ji)于(yu)此，我公司(si)投(tou)入大(da)(da)(da)(da)量的(de)(de)人力、物(wu)力，開(kai)發(fa)研(yan)制了凱隆KLCF蓄(xu)電(dian)(dian)(dian)(dian)池充放電(dian)(dian)(dian)(dian)綜合測試(shi)裝(zhuang)置。

產品優勢：

1、KLCF蓄電(dian)池充放電(dian)綜合測試裝置采用了目前較(jiao)先進的控制(zhi)系(xi)統(tong)­­：SIEMENS－S7系(xi)列(lie)PLC作(zuo)為核心控制(zhi)部件，該系(xi)列(lie)PLC結構緊湊，功能強大，可靠性高，而且擴(kuo)充性極佳，可方便地實現單機獨立控制(zhi)、數據采集打印、多機聯(lian)網、遠程控制(zhi)等(deng)功能。

2、充放(fang)(fang)電(dian)系(xi)統(tong)采用(yong)(yong)智能晶閘管(guan)模塊，該(gai)模塊結(jie)構小巧，性能穩定，DCB（陶瓷(ci)覆銅）工藝，充電(dian)、放(fang)(fang)電(dian)一體化(hua)，而且放(fang)(fang)電(dian)采用(yong)(yong)對(dui)系(xi)統(tong)電(dian)網放(fang)(fang)電(dian)，可自動檢測電(dian)網相序，實現對(dui)電(dian)網無污(wu)染放(fang)(fang)電(dian)。

3、執(zhi)行機構采用著(zhu)名的電氣制造廠商：德力西TE接觸器和(he)中間繼電器。

4、對(dui)免維護蓄(xu)電(dian)(dian)(dian)池(chi)、鎘(ge)鎳蓄(xu)電(dian)(dian)(dian)池(chi)充(chong)電(dian)(dian)(dian)工藝(yi)采用“恒(heng)流(liu)－恒(heng)壓”充(chong)電(dian)(dian)(dian)法；對(dui)鉛(qian)酸開口蓄(xu)電(dian)(dian)(dian)池(chi)，使(shi)用兩步恒(heng)流(liu)法，由于充(chong)電(dian)(dian)(dian)工藝(yi)科(ke)學先進，使(shi)充(chong)電(dian)(dian)(dian)時間大大縮短(duan)，能源(yuan)節約明顯。通過對(dui)蓄(xu)電(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)壓、電(dian)(dian)(dian)流(liu)、溫度(du)等數(shu)據的實時采集，經(jing)過程(cheng)序(xu)控制，使(shi)蓄(xu)電(dian)(dian)(dian)池(chi)始終(zhong)處于最佳充(chong)電(dian)(dian)(dian)狀(zhuang)態。

5、本機(ji)(ji)通過軟(ruan)(ruan)件(jian)控(kong)制，采用觸(chu)摸(mo)屏作為人機(ji)(ji)接口，操作都在(zai)觸(chu)摸(mo)屏上(shang)實現，所有功(gong)能(neng)通過中文菜單(dan)顯示，界面友好，功(gong)能(neng)齊全，能(neng)實現自動、手動、新電池初充充等多(duo)種功(gong)能(neng)，改變了(le)傳統充電機(ji)(ji)采用繁(fan)瑣的按鈕操作方式。而且(qie)，該機(ji)(ji)在(zai)改變充電工藝(yi)時只需變換軟(ruan)(ruan)件(jian)，硬件(jian)無(wu)需改動。

  本(ben)系列產品(pin)具有(you)功(gong)(gong)能完善、外形(xing)美觀、人機界(jie)面(mian)新穎，能實時(shi)全(quan)面(mian)的(de)顯示各運(yun)行狀態、功(gong)(gong)率因數(shu)高(gao)、節(jie)能等(deng)特點；自(zi)(zi)動(dong)(dong)化程度高(gao)，將自(zi)(zi)動(dong)(dong)檢測、恒(heng)(heng)流、恒(heng)(heng)壓功(gong)(gong)能、時(shi)間設定、階段自(zi)(zi)動(dong)(dong)轉換循(xun)環(huan)等(deng)技術(shu)融(rong)于整個(ge)充放電(dian)(dian)過程；充放電(dian)(dian)方式科學合理(li)，規格品(pin)種齊全(quan)，分臺式、立式二(er)種；是廣大用(yong)(yong)戶理(li)想(xiang)的(de)選擇。適用(yong)(yong)于各種大、中(zhong)、小容量的(de)酸性、堿性蓄電(dian)(dian)池、膠(jiao)體電(dian)(dian)池的(de)化成、充放電(dian)(dian)等(deng)，以及用(yong)(yong)于無人值(zhi)守的(de)工作場所。

應用前景：

1、本機可(ke)對(dui)10~1000AH、12~260伏之間的(de)各種類(lei)型的(de)蓄電(dian)(dian)池（鉛酸蓄電(dian)(dian)池、閥控免維護蓄電(dian)(dian)池、鎘鎳蓄電(dian)(dian)池組、）進行(xing)自(zi)動或手動的(de)任(ren)意(yi)充放電(dian)(dian)；電(dian)(dian)壓、電(dian)(dian)流適(shi)應度寬。

2、本機采用最佳優化系數的免維(wei)護蓄(xu)電(dian)(dian)池和鎘鎳蓄(xu)電(dian)(dian)池“恒流－恒壓(ya)”充電(dian)(dian)法(fa)及鉛(qian)酸(suan)開口蓄(xu)電(dian)(dian)池“兩步(bu)恒流法(fa)”，比傳(chuan)統的充電(dian)(dian)時間(jian)節省20%左(zuo)右，節能(neng)效果顯著。

3、本(ben)機(ji)可(ke)單(dan)機(ji)獨(du)立工作(zuo)，也(ye)可(ke)以通過(guo)上位機(ji)統一管理，方便(bian)充放電(dian)數據的(de)采集和蓄電(dian)池狀態(tai)的(de)分析。

• 原理概述

   

    蓄電池充(chong)放(fang)電電源主要由整流變壓(ya)(ya)電路(lu)(lu)(lu)，全(quan)控橋式逆變電路(lu)(lu)(lu)，正負極(ji)換(huan)向電路(lu)(lu)(lu)，PLC控制(zhi)電路(lu)(lu)(lu)，穩壓(ya)(ya)、限壓(ya)(ya)電路(lu)(lu)(lu)，穩流、限流保(bao)護(hu)電路(lu)(lu)(lu)，以及液晶顯示屏和(he)輔(fu)助電源電路(lu)(lu)(lu)等優化組合而成。

  電(dian)(dian)(dian)源采用全控橋式可(ke)逆(ni)變(bian)原理而工作, 三相電(dian)(dian)(dian)網（或單(dan)相）交流(liu)輸(shu)入(ru)(ru)電(dian)(dian)(dian)壓(ya)(ya)(ya)經(jing)電(dian)(dian)(dian)源開關進入(ru)(ru)蓄電(dian)(dian)(dian)池(chi)充(chong)放電(dian)(dian)(dian)電(dian)(dian)(dian)源后(hou)(hou)(hou)，首先送入(ru)(ru)隔(ge)離(li)降壓(ya)(ya)(ya)變(bian)壓(ya)(ya)(ya)器(qi)，經(jing)隔(ge)離(li)降壓(ya)(ya)(ya)后(hou)(hou)(hou)再進入(ru)(ru)晶(jing)(jing)閘管智(zhi)能(neng)模塊進行(xing)整流(liu)，得(de)到降壓(ya)(ya)(ya)后(hou)(hou)(hou)輸(shu)入(ru)(ru)電(dian)(dian)(dian)壓(ya)(ya)(ya)1.35倍(bei)（單(dan)相為0.9倍(bei)）的(de)(de)直流(liu)電(dian)(dian)(dian)壓(ya)(ya)(ya)，然(ran)后(hou)(hou)(hou)經(jing)平滑濾波后(hou)(hou)(hou)生成平滑的(de)(de)直流(liu)電(dian)(dian)(dian)壓(ya)(ya)(ya)，提供給負(fu)載使用。 逆(ni)變(bian)時，通過(guo)液晶(jing)(jing)顯示器(qi)面板參(can)數(shu)設(she)置，PLC工控機(ji)控制設(she)備進行(xing)自動換(huan)相，蓄電(dian)(dian)(dian)池(chi)的(de)(de)直流(liu)電(dian)(dian)(dian)壓(ya)(ya)(ya)經(jing)電(dian)(dian)(dian)器(qi)開關進入(ru)(ru)全控智(zhi)能(neng)整流(liu)模塊，逆(ni)變(bian)成可(ke)控的(de)(de)交流(liu)電(dian)(dian)(dian)壓(ya)(ya)(ya)，然(ran)后(hou)(hou)(hou)回饋到電(dian)(dian)(dian)網上。

  輸(shu)出(chu)(chu)(chu)端分別接(jie)有穩(wen)(wen)(wen)(wen)(wen)壓(ya)(ya)(ya)(ya)、限(xian)流(liu)(liu)(liu)(liu)和穩(wen)(wen)(wen)(wen)(wen)流(liu)(liu)(liu)(liu)、限(xian)壓(ya)(ya)(ya)(ya)反饋環路(lu)，當設(she)置于穩(wen)(wen)(wen)(wen)(wen)壓(ya)(ya)(ya)(ya)狀態時(shi)，穩(wen)(wen)(wen)(wen)(wen)壓(ya)(ya)(ya)(ya)和限(xian)流(liu)(liu)(liu)(liu)電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)起(qi)作用(yong)，當輸(shu)出(chu)(chu)(chu)電(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)升高或下(xia)降時(shi)，取樣電(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)通過穩(wen)(wen)(wen)(wen)(wen)壓(ya)(ya)(ya)(ya)電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)內部電(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)跟基準電(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)比較(jiao)，其誤差信號電(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)加(jia)到PLC控(kong)(kong)制電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)，使PLC輸(shu)出(chu)(chu)(chu)脈寬作相應變化(hua)，從而穩(wen)(wen)(wen)(wen)(wen)定輸(shu)出(chu)(chu)(chu)電(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)，如(ru)(ru)負(fu)載電(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)(liu)(liu)過高時(shi)，限(xian)流(liu)(liu)(liu)(liu)電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)工(gong)作，使輸(shu)出(chu)(chu)(chu)電(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)(liu)(liu)限(xian)制在限(xian)流(liu)(liu)(liu)(liu)設(she)定值內。同樣，在穩(wen)(wen)(wen)(wen)(wen)流(liu)(liu)(liu)(liu)狀態下(xia)，穩(wen)(wen)(wen)(wen)(wen)流(liu)(liu)(liu)(liu)電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)作用(yong)，使輸(shu)出(chu)(chu)(chu)電(dian)(dian)(dian)(dian)(dian)(dian)流(liu)(liu)(liu)(liu)穩(wen)(wen)(wen)(wen)(wen)定在設(she)定值內，而當過壓(ya)(ya)(ya)(ya)時(shi)限(xian)壓(ya)(ya)(ya)(ya)電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)使輸(shu)出(chu)(chu)(chu)電(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)鉗壓(ya)(ya)(ya)(ya)在限(xian)壓(ya)(ya)(ya)(ya)值。當有異常情況（如(ru)(ru)輸(shu)入過壓(ya)(ya)(ya)(ya)或欠壓(ya)(ya)(ya)(ya)，過流(liu)(liu)(liu)(liu)或過熱等(deng)），產生保護信號加(jia)到保護控(kong)(kong)制電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)時(shi)，保護電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)輸(shu)出(chu)(chu)(chu)一個電(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)加(jia)到PLC電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)，使PLC電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)停(ting)止(zhi)輸(shu)出(chu)(chu)(chu)，同時(shi)，點亮故(gu)障報(bao)警指示燈，引鳴報(bao)警器(qi)，從而達到保護設(she)備(bei)的目(mu)的。

     蓄(xu)電池(chi)充(chong)放(fang)電電源控(kong)制系(xi)統(tong)(tong)的(de)(de)(de)主要(yao)功能可由觸摸屏設置(zhi)完(wan)(wan)成。系(xi)統(tong)(tong)運(yun)(yun)行時(shi)，只要(yao)通過(guo)外擴(kuo)的(de)(de)(de)觸摸屏輸入控(kong)制參數(shu)(shu)信(xin)(xin)息(即工藝文件設置(zhi))對蓄(xu)電池(chi)進(jin)行充(chong)放(fang)電控(kong)制。在整個系(xi)統(tong)(tong)運(yun)(yun)行過(guo)程中(zhong)(zhong)，控(kong)制器通過(guo)信(xin)(xin)號(hao)檢測電路檢測運(yun)(yun)行過(guo)程中(zhong)(zhong)的(de)(de)(de)電流和(he)電壓參數(shu)(shu)，并將(jiang)這些信(xin)(xin)息實(shi)時(shi)的(de)(de)(de)顯(xian)示在液晶顯(xian)示器上。當運(yun)(yun)行過(guo)程中(zhong)(zhong)遇到鍵盤操作(zuo)、系(xi)統(tong)(tong)出現故(gu)障(zhang)或者(zhe)采集到的(de)(de)(de)參數(shu)(shu)越(yue)限時(shi)，液晶顯(xian)示器將(jiang)自動切換到相關信(xin)(xin)息的(de)(de)(de)顯(xian)示界面中(zhong)(zhong)去(qu)，以上數(shu)(shu)據全中(zhong)(zhong)文顯(xian)示，創建了完(wan)(wan)好(hao)的(de)(de)(de)人機環(huan)境。

  功能介紹

  1. 充/放(fang)電(dian)(dian)(dian)電(dian)(dian)(dian)壓(ya)、充/放(fang)電(dian)(dian)(dian)電(dian)(dian)(dian)流在(zai)額定范圍內可連續無(wu)級(ji)調(diao)節。

  2. 設(she)置(zhi)采用液晶觸摸屏輸入(ru)方(fang)式，直(zhi)觀(guan)明了；并且對充放(fang)電參數能夠手(shou)動設(she)置(zhi)。

  3. 可實現(xian)充電、放電等控制方式(shi)的(de)切換。

  4. 具有恒(heng)壓限(xian)流(liu)充電(dian)功能。

  5. 充電、放電模式可(ke)根據(ju)用(yong)戶(hu)需要進行切換。

  7. 備用(yong)智能溫控散熱風扇。

  8. 具有過(guo)壓(ya)、過(guo)載(zai)、空(kong)載(zai)等(deng)完善的(de)故障保護和(he)報警功能(neng)。

  9. 顯示屏(ping)可實時(shi)監控顯示充電(dian)(dian)(dian)電(dian)(dian)(dian)壓、充電(dian)(dian)(dian)電(dian)(dian)(dian)流、電(dian)(dian)(dian)池充入(ru)容(rong)量、累計充電(dian)(dian)(dian)時(shi)間(jian)、放電(dian)(dian)(dian)電(dian)(dian)(dian)壓、放電(dian)(dian)(dian)時(shi)間(jian)等內容(rong)。